PP Training

SAP PP Online Training Institute in Hyderabad and Bangalore, India

Production Planning is a module of the ERP (Enterprise Resource Planning) system that deals with production planning and management. The module includes various processes such as material requirement planning, capacity planning, production orders, scheduling, and more.

The Production Planning module is designed to help companies manage and optimize their production processes, from planning and scheduling to execution and monitoring.
The  PP course covers the following topics:
1. Introduction to  Production Planning module
2. Master Data Creation for Production Planning
3. Material Requirement Planning (MRP)
4. Capacity Planning
5. Shop Floor Control
6. Production Execution
7. Production Orders and Process Orders
8. Product Costing
9. Integration with other SAP modules
The course is suitable for professionals in the manufacturing industry, including production managers, planners, and consultants. The course can also be beneficial for those who want to pursue a career in SAP consulting.
To learn SAP PP, it is recommended to have a basic understanding of production planning and control processes. Knowledge of ERP and other related modules such as MM (Materials Management) and  SD (Sales and Distribution) is also beneficial.

If you are interested in learning SAP Production Planning, there are various courses available online and in-person. These courses are typically designed for individuals who have a background in manufacturing and production, as well as experience with ERP.

When choosing a PP course, it’s important to consider the content and the level of the course, as well as the instructor’s expertise and experience. Some courses may be more introductory, while others may cover advanced topics such as customization and integration with other SAP modules.

Overall, learning PP can be a valuable skill for professionals in the manufacturing industry, and can lead to career opportunities in production planning, project management, and more.

What is Production Planning and Control?

Production Planning and Control is a production-oriented application, one of the core modules of ERP system. To be able to understand the importance of a Production Planning & Control system in an enterprise, one should know its origin. PRCC is an information system and a process integration system. It is a hierarchy, integrating the production process with the administrative tasks. PRCC consists of some subsystems, which are grouped as follows: Product Lifecycle Management (PLM) provides management and control of the manufacturing process. Product Data Management (PDM) provides supply and inventory control for the manufacturing process. Material Management (MM) provides lifecycle management of raw materials and finished goods.

Basic Concepts of Production Planning and Control

Before we get into details of PP online training course, here are basic concepts that we need to know. There are many ways of planning in production. Some of the methods used are depending on the kind of products/services the company is offering. These methods are called Field Methods. Other methods are based on International Standards. Some of the well-known methods are based on Mathematical Methods, which is typically called International Standard Methods. Let us consider the number of people involved in production work for an example. A field method will consider three sets of people involved in production: direct, indirect and induced. Indirect people are those who influence the progress of production. Induced people are those people who are motivated to do production work.

 

Q: What is SAP PP (Production Planning)?

A: Production Planning, is a module within ERP (Enterprise Resource Planning) that supports the planning and control of production processes in various industries. It helps organizations efficiently manage production orders, materials, and resources.

Q: What are the key features of SAP PP?

A: Some key features of  Production Planning include production planning, demand management, master data management, material requirements planning (MRP), production order execution, and capacity planning.

Q: How does SAP PP support production planning?

A:  PP enables organizations to create and manage production plans, define production processes, and schedule production activities based on customer demands and available resources.

Q: Can SAP PP handle different types of production processes?

A: Yes,  PP can handle various types of production processes, including discrete manufacturing, process manufacturing, repetitive manufacturing, and assembly-to-order scenarios.

Q: What is the role of PP in demand management?

A: PP supports demand management by providing tools to forecast customer demand, create sales and production plans, and ensure the availability of materials and resources to meet demand.

Q: How does SAP PP manage master data?

A:  PP manages master data, such as Bill of Materials (BOM), work centers, routing, and production versions, to ensure accurate and consistent production information.

Q: What is the role of MRP in SAP PP?

A: Material Requirements Planning (MRP) in PP helps organizations calculate material requirements based on production schedules and ensure the availability of required materials at the right time.

Q: How does SAP PP execute production orders?

A: PP executes production orders by converting planned production orders into actual production activities, tracking work progress, and recording actual production costs.

Q: Can SAP PP handle capacity planning and resource allocation?

A: Yes,  Production Planning includes capacity planning functionalities to optimize resource allocation, balance workloads, and ensure that production processes run smoothly.

Q: What are the benefits of using SAP PP in production management?

A: Using  PP streamlines production processes, improves production scheduling, optimizes resource utilization, and ensures that products are delivered to customers on time.

Q: Can SAP PP integrate with other SAP modules?

A: Yes, PP can integrate with other SAP modules like Materials Management (MM),  Sales and Distribution (SD), and  Finance (FI) to ensure data consistency and cross-functional collaboration.

Q: What are the career opportunities for SAP PP professionals?

A: Production Planning professionals can pursue roles such as  PP consultant, production planner, material planner, production manager, and supply chain analyst in industries that rely on efficient production planning and execution.

Q: How can I get started with SAP PP training?

A: To get started with SAP PP training, you can explore SAP-authorized training courses, online tutorials, and resources. Hands-on experience with PP systems and practical projects can enhance your learning and proficiency.

Q: Is prior knowledge of production planning necessary to learn SAP PP?

A: While prior knowledge of production planning can be beneficial, it is not a strict requirement to learn  PP.  Production Planning training covers production planning concepts and how to apply them within the PP module.

SAP Production Planning Course Syllabus:

1. SAP Overview (1 hr)
• my SAP Business Suite
• Navigation (system handling)
• Production Planning Overview

2. Master Data: (3 hrs)
• Organizational Overview
• Material Master
• Bills of Material
• Work center
• Routings

3. Sales and Operations Planning (3 hrs)
• Sales Operations Planning Basics
• Standard SOP
• Flexible Planning

4. Demand Management (4 hrs)
• Overview of Demand Management
• Make to Stock versus Specially make
• Make to Stock Planning Strategies
• Make to Order Planning Strategies
• Settings and Customizing

5. Material Requirement Planning (MRP) (5hrs)
• Concept of Material Requirements Planning
• Prerequisites for Running MRP
• Technical process of the MRP run
• Methods for Executing planning run
• MRP Process Control Parameters
• Factors influencing the MRP run
• Analyzing MRP results

6. Production Orders Execution (5 hrs)
• Production Order Creation
• Availability Check
• Production Order Release
• Capacity Planning
• Scheduling
• Goods Issue of components
• Confirmations
• Goods Receipt
• Product Costing & Settlement

7. Repetitive Manufacturing (2 hrs)
• Master Data
• Planning (line loading)
• Material Staging
• Back flush and Receipts

8. PP-PI (2 hrs)
• Resources
• Master recipes
• Production version
• Process orders
• PI sheets and Process Management

9. Batch Management (2 hrs)
• Batch Creation in production
• Manual and Automatic Batch Creation
• Classification
• Batch Determination

10. Important configuration (3 hrs)

• Master Data Configuration
• MRP plant parameters
• Order type dependant parameters
• Scheduling parameters
• Confirmation parameters
• Integration with Other modules ( MM,QM,SD,FI/CO)

 

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